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Cost Efficiency of My Spot Welder
Cost Efficiency of MySpot: 1
Product | 80 x 160 x 5000 mm |
Total spot welding points | 50 |
Production volume/day | 30 units |
Item | Rivetting Machine | MySpot |
---|---|---|
Number of Personnel Required | 3 | 2 |
Time requested for setting | 3 people x 10 sec x 30 units ï¼ 900 sec ï¼ 0.25 h x $40 per hour = $10 | 2 people x 5 sec x 30 units ï¼ 300sec ï¼ 0.08 h x $40 per hour = $3.4 |
Welding Time | 6 sec per spot x 50 points x 30 units = 9,000 sec = 150 min. = 2.5 hours x 3 people x $40 Per hour = $300 | 3 sec per spot x 50 points x 30 units = 4,500 sec = 75 min. = 1.25 hours x 3 people x $40 Per hour = $100 |
Total Cost | $310 per day | $103.40 per day |
Cost efficiency | $310 - $103.40 = $206.60 x 20 days per month = $4,132 |
Cost Efficiency of MySpot: 2
Product | Cabinet Box 500 x 980 x 1880 mm |
Total spot welding points | 138 |
Production volume/day | 20 |
Item | Conventional Spot Welder | MySpot |
---|---|---|
Number of personnel required | 3 | 2 |
Time requesting for setting | 3 people x 10 sec x 3 times x 20 units ï¼ 1800 sec ï¼ 0.5 h x $40 per hour = $20 | 2 people x 5 sec x 3 times x 20 units ï¼ 600 sec ï¼ 0.17 h x $40 per hour = $6.8 |
Welding time | 6 sec per spot x 138 points x 20 units =16,560 sec = 276 min = 4.6 hours x 3 people x $40 per hour = $552 | 3 sec per spot x 138 points x 20 units = 8,280 sec = 2.3 hours x 2 people x $40 Per hour = $184 |
Putty Work | Putty (2kg) = $20 5 min per unit x 20 unit = 100 min = 1.7 hour 1.7 hour x $40 Pre hours = $68 |
not required |
Grinder finishing | 3 sec Per point x 138 points x 20 units = 8,280 sec =2.3 hours x 2 people x $40 Per hour = $184 | not required |
Control working environment | Running cost of air purifier 8 hours = $2 per day | $954 per day |
Cost Efficiency | $826 - $190.8 = $635.2 x 20 days per month = $12,704 |
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